CAI
Initialism of cold air intake.
CAI: an intake manifold that draws from outside the engine bay
A cold air intake is a modification to an internal combustion engine's air supply system that sources air from outside the engine compartment rather than from the warm air already circulating inside. The factory intake tube typically draws air from near the radiator or through the fender; a CAI replaces this path with a longer tube that terminates in a low-pressure zone, often near the wheel well or bumper. The goal is to deliver cooler, denser air to the engine, which increases oxygen content per volume and can improve fuel combustion and volumetric efficiency.
Most CAI systems are bolt-on modifications sold aftermarket for performance vehicles. They consist of a large-diameter intake tube (typically 75 to 90 mm), a reusable high-flow air filter (often cotton or synthetic media), and mounting brackets engineered for the specific vehicle platform. Installation usually requires removing the factory airbox and intake ducting and drilling a small hole in the fender or bumper to route the intake pipe. The filter end sits in a shroud or sealed housing to minimize hot-engine-bay air recirculation, though the effectiveness of this isolation varies widely between designs.
The temperature differential matters significantly. Under steady cruising, air drawn from the wheel well may be 20 to 40 degrees Fahrenheit cooler than air from the engine bay, depending on ambient conditions and vehicle speed. Cold air is roughly 1.5 to 2 percent denser than hot air at the same pressure, so a properly designed CAI can recover some of the power lost to high intake temperatures. However, claims of 15 to 20 horsepower gains should be viewed skeptically; real-world improvements on naturally aspirated engines are typically in the 3 to 8 horsepower range.
CAI systems create maintenance and durability concerns. The filter is exposed to moisture and road debris when mounted in the wheel well, shortening service intervals and risking water ingestion during heavy rain or standing water conditions. Water in the intake can cause hydro-locking, a catastrophic failure in which liquid in the combustion chamber renders compression impossible. Some jurisdictions restrict aftermarket intake systems on emission-controlled vehicles because unsealed designs can allow unmetered air past the mass airflow sensor, causing the engine control unit to misread load and adjust fuel mixture incorrectly.
Modern turbocharged engines show less benefit from CAI modifications because intercoolers already cool the incoming air charge. On direct-injection engines, intake air temperature affects fuel vaporization and combustion efficiency but has less impact than on traditional port-injection designs. The CAI's popularity remains strongest in the enthusiast and tuning communities, where the combination of low cost, straightforward installation, and perceived performance gain keeps demand steady despite marginal real-world results.